Why choose a centralised lubrication system

The centralised lubrication system is an advanced solution for keeping industrial machines in perfect working order. Compared to manual methods, this technology ensures uniform lubricant distribution, reducing component wear and improving plant productivity. A continuous and controlled flow of lubricant minimises the risk of sudden breakdowns and extends the life of equipment, reducing the costs of extraordinary maintenance.

TLS Tecno Lubri System designs and manufactures customised automatic lubrication systems, designed to meet the specific needs of each industrial sector. From machine tools to large production plants, each system is designed to optimise equipment performance, guaranteeing reliability and savings. Thanks to know-how matured over time and the use of state-of-the-art technological solutions, TLS is the ideal partner for those looking for a centralised lubrication system capable of improving the management of company machinery.

What is a centralised lubrication system

A centralised lubrication system is a system designed to automatically distribute lubricant to critical points in a machine or industrial plant. Unlike manual lubrication, this technology allows precise control over the amount of lubricant dispensed, ensuring that each component receives the right dose without waste.

This type of system consists of a central pump, lubricant tanks and a network of pipes and distributors that transport the oil or grease to the mechanical parts that need it. The process can be programmed to run continuously or intermittently, depending on the needs of the plant, ensuring constant lubrication even during machine operation.

Centralised lubrication systems find application in many industries, where manual maintenance would be complex, costly and less effective. Their installation enables you to reduce the risk of breakdowns, prevent premature component wear and improve overall operational efficiency.

Centralised automatic lubrication also helps optimise lubricant consumption, avoiding over- or under-dosage that could compromise machine performance. In addition, the automation of these processes reduces downtime and allows for more precise planning of maintenance operations.

To achieve maximum efficiency, a centralised lubrication system must be custom-designed, taking into account the specific needs of each industrial plant.

How a centralised lubrication system works

A centralised lubrication system is based on a main pump that distributes lubricant, usually oil or grease, to the lubrication points of a system through a network of pipes and distributors. The pump can be operated electrically or mechanically and allows the quantity of lubricant dispensed to be regulated, ensuring precise and constant distribution.

The key components of a centralised lubrication system include tanks, pumps, control valves, lubricant distributors and sensors. The main pump draws the lubricant from the tank and sends it to the distributors, which distribute the required amount to each critical point of the machine. Sensors monitor the correct functioning of the system and signal any faults or the need to recharge the tank.

The system can be programmed to run continuously or at set intervals, depending on the needs of the plant. Some more advanced systems are equipped with technologies that allow remote control and automatic management of lubrication operations.

This process ensures that each component receives the correct amount of lubricant, avoiding both under- and over-dosage. Automatic lubrication prevents premature wear of moving parts, reducing downtime and improving overall productivity.

Relying on a centralised lubrication system allows you to optimise maintenance management, ensuring machine efficiency and reliability at every stage of production.

Industrial applications of a centralised lubrication system

A centralised lubrication system finds application in various industries where manual maintenance would be inefficient or complex. This technology ensures a constant flow of lubricant to critical machine points, improving performance and reducing downtime.

In the construction industry, for example, centralised lubrication systems are essential to keep machines such as excavators, mechanical shovels, bulldozers and cranes operational. These machines operate in harsh conditions, often in dusty and muddy environments, which accelerate component wear. Automatic lubrication prevents the risk of failure, extends equipment life and reduces operational interruptions.

Centralised systems are also indispensable in the metal industry. In environments characterised by high temperatures and continuous processes, ensuring constant lubrication is essential to prevent moving parts from overheating and to ensure production continuity.

In the food industry, automated lubrication systems are used to reduce the risk of contamination and ensure compliance with hygiene regulations.

The automotive industry makes use of these systems for production lines, where automation of lubrication allows optimising maintenance times and ensuring the quality of end products.

Finally, in the textile and paper industries, where machines operate at high speed, effective lubrication ensures that machinery remains operational safely and without interruption.

How to choose the right centralised lubrication system for your needs

To choose the right centralised lubrication system for your needs, you have to consider several factors related to the type of plant, the type of machines to be lubricated and the operating conditions. A well-designed system guarantees optimal performance and reduced maintenance costs, while a poor choice risks compromising the efficiency of the entire production process.

One of the first aspects to evaluate is the number of lubrication points the system must cover. If the system is complex and requires the lubrication of numerous components, you will need a more articulated network of distributors and piping to ensure uniform coverage.

The type of lubricant used is also crucial. Some machines require specific oils, others high viscosity greases. The lubrication system must be compatible with the chosen lubricant and ensure precise delivery according to operational needs.

Then consider the environment in which the system will operate. In dusty, humid or extreme temperature environments, it is important that the system is designed to withstand external conditions, ensuring reliable performance over time.

Finally, relying on a supplier like TLS Tecno Lubri System allows you to get a customised system, designed to perfectly suit your specific production needs. A tailor-made system optimises automatic lubrication and guarantees greater efficiency, safety and savings.

Click here to find out how to contact TLS Tecno Lubri System.